Metal Roof Repair: Step By Step Guide
Metal roofs are known for their durability, energy efficiency, and aesthetic appeal. However, even the best roofing systems can experience wear and tear over time.
If you’re a homeowner dealing with a metal roof in need of repair, this guide is for you. We’ll cover:
- Everything you need to know about identifying issues
- Understanding repair options
- Maintaining your metal roof for longevity
Keep reading for a thorough introduction to metal roof repair.
Understanding Metal Roofs
Before we dive into repair techniques, it’s essential to understand what makes metal roofs unique.
Types of Metal Roofs
- Standing Seam Metal Roofs – These are characterized by raised seams that run vertically from the roof’s ridge to the eaves.
- Metal Shingles – Designed to look like traditional shingles but offer the durability of metal.
- Corrugated Metal Roofs – Known for their wavy design, these roofs are commonly seen in industrial and agricultural buildings.
- Metal Tiles – Mimic the appearance of clay or concrete tiles while offering metal’s benefits.
Benefits of Metal Roofs
- Durability – Metal roofs can last 40-70 years, depending on the material.
- Energy Efficiency – Reflect solar radiant heat, reducing cooling costs.
- Low Maintenance – Require less upkeep compared to other roofing materials.
- Resilience – Can withstand extreme weather conditions like wind, rain, and snow.
Common Issues with Metal Roofs

While metal roofs are durable, they are not immune to problems. Here are some common issues you might encounter:
Leaks
Leaks are perhaps the most common issue. They can be caused by:
- Loose or Missing Fasteners – Over time, screws and fasteners can become loose or fall out.
- Worn-out Seals – The rubber seals around screws can degrade, allowing water to seep in.
- Rust and Corrosion – While most metal roofs are treated to resist rust, scratches or damage can expose the metal to moisture.
- Improper Installation – Poor installation can lead to gaps and overlaps that allow water to penetrate.
Rust and Corrosion
Despite protective coatings, metal roofs can rust over time, especially if the coating is damaged. Rust weakens the roof’s structure and can lead to leaks.
Loose Panels
Metal expands and contracts with temperature changes. If not properly installed, this can cause panels to become loose over time.
Dents
Falling debris or heavy hail can dent metal roofs. While dents may not cause immediate leaks, they can affect the roof’s aesthetic appeal and potentially lead to structural issues.
Fading or Chalking
Exposure to the elements can cause the paint on metal roofs to fade or chalk. While this is mostly an aesthetic issue, it can also signal the degradation of protective coatings.
Identifying Problems
The first step in repairing your metal roof is identifying the issues. Here’s how to conduct a thorough inspection:
👀 Visual Inspection
- Exterior Check – Walk around your home and use binoculars to inspect the roof’s surface for any visible signs of damage like rust, loose panels, or missing fasteners.
- Interior Check – Look at your attic or ceiling for signs of water damage, such as stains, mold, or mildew.
👷🏼♂️ Professional Inspection
For a more detailed assessment, consider hiring a professional roofing contractor. They can provide insights into less obvious issues and recommend the best course of action.
DIY vs. Professional Repair
When it comes to metal roof repair, you have two options:
DIY Repairs
If you’re handy and the issue is minor, you might be able to tackle the repair yourself. Here are some basic steps:
Tools You’ll Need
- Metal Roofing Screws
- Sealant
- Metal Patching Material
- Snips
- Caulking Gun
- Ladder
- Safety Gear (Gloves, Helmet, Harness)
Steps to Repair
- Tighten Loose Fasteners – Use a screwdriver to tighten any loose screws.
- Replace Missing Fasteners – Install new metal roofing screws where needed.
- Seal Leaks – Apply a high-quality sealant around screws and seams.
- Patch Holes – Cut a piece of metal patching material to cover the hole, secure it with screws, and seal around the edges.
7 Steps in a Professional Roof Repair

Professional roof repair typically involves a systematic approach to ensure that all issues are effectively addressed and resolved. Here are the steps a roofing contractor may follow during the repair process:
1. Comprehensive Inspection
The first step is a thorough inspection of the roof to assess the extent of the damage. This includes checking for leaks, rust, loose panels, and any structural issues that may not be immediately visible.
2. Detailed Assessment and Planning
After the inspection, the contractor will provide a detailed assessment of the roof’s condition. They will outline the necessary repairs, potential costs, and create a plan that addresses all identified issues while considering the homeowner’s budget and timeline.
3. Preparation and Setup
Before beginning the repairs, the contractor will prepare the work area. This includes setting up ladders, safety gear, and any necessary scaffolding. They will also secure the surrounding area to protect landscaping and prevent debris from spreading.
4. Repair Execution
With preparations complete, the contractor will start the repair process. This may involve:
- Replacing damaged panels or shingles
- Treating rusted areas with a rust-inhibiting product
- Sealing leaks with high-quality sealant
- Reinstalling loose fasteners and ensuring all connections are watertight
5. Quality Assurance
Once repairs are made, the contractor will conduct a quality assurance inspection to ensure that all work meets safety standards and manufacturer specifications. They’ll check for any remaining issues that may need attention.
6. Clean-Up
A professional repair will also involve a thorough cleanup of the job site. Contractors will remove any debris, tools, or materials used during the repair process, leaving your property looking as it did before work commenced.
7. Follow-Up Maintenance Recommendations
Finally, the contractor will provide maintenance recommendations to help preserve the integrity of the repaired roof. This may include routine inspections, cleaning schedules, and tips for avoiding future damage, ensuring that your metal roof remains in optimal condition for years to come.
Preventative Maintenance Tips
To extend the life of your metal roof, follow these preventative maintenance tips:
- Regular Inspections: Conduct bi-annual inspections (spring and fall) to catch problems early. Look for loose screws, rust spots, and sealant degradation.
- Clean Gutters and Downspouts: Ensure your gutters and downspouts are free of debris to prevent water backup, which can lead to leaks.
- Keep the Roof Clean: Remove debris like leaves and branches that can trap moisture against the roof. A soft-bristle broom or leaf blower works well for this task.
- Trim Overhanging Branches: Trim any tree branches that hang over your roof to prevent them from falling and causing damage.
- Apply Protective Coatings: Reapply protective coatings every few years to maintain the roof’s resistance to rust and corrosion.
Eco-Friendly Options for Metal Roof Repair
If you’re environmentally conscious, consider these eco-friendly repair options:
- ♻️ Recycled Materials: Use recycled metal for patches and repairs. Many metal roofing supply stores offer recycled options.
- 🌍 Eco-Friendly Sealants: Opt for eco-friendly sealants that have low VOC (volatile organic compounds) content.
- 🌤️ Solar Reflective Coatings: Apply solar reflective coatings to enhance energy efficiency and reduce your home’s carbon footprint.
Professional Care For Your Metal Roof System
A well-maintained metal roof can offer decades of protection and aesthetic appeal for your home. By understanding common issues, conducting regular inspections, and knowing when to call in a professional, you can ensure your metal roof remains in top condition.
Ready to take the next step in maintaining your metal roof? If you’ve identified any issues or need professional assistance, don’t hesitate to contact Built Right Roofing & Construction. Our team of experts is here to help you with all your metal roofing needs.